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SAFETY AND EDUCATION
T-Clock Inspection Sheet
T-CLOCK
ITEM
WHAT TO CHECK
WHAT TO LOOK FOR
CHECK OFF
T
- TIRES & WHEELS
Tires
Condition Tread depth, wear, weathering,
Evenly seated, bulges, imbedded objects
front rear
_____________________________________________________________________________________________
Air pressure Check when cold, adjust to load/speed
front rear
_____________________________________________________________________________________________
Wheels Spokes Bent, broken, missing, tension, check at top
Of wheel “ring” OK – “thud”, loose spoke
front rear
_____________________________________________________________________________________________
Cast
Crack, dents.
front rear
_____________________________________________________________________________________________
Rims Out of round/true > 5mm. Spin
wheel,
Index against stationary pointer.
front rear
_____________________________________________________________________________________________
Bearings Grab top and bottom of tire and flex:
No free play (click) between hub and axle,
No growl when spinning
front rear
_________________________________________________________________________________________________
Seals Cracked, cut or torn, excessive grease on
Outside, reddish-brown around outside.
front rear
C
– CONTROLS
Levers
Condition Broken, bent, cracked, mounts tight,
Ball ends on handlebar lever.
left right
________________________________________________________________________________________________
Pivot
Lubricated
________________________________________________________________________________________________
Cables Condition Fraying, kinks, lubrication: ends and length.
________________________________________________________________________________________________
Routing No interference or pulling at steering head,
Suspension, no sharp angles, wire looms in
Place.
________________________________________________________________________________________________
Hoses Condition
Cuts, cracks, leaks, bulges, chaffing,
Deterioration.
________________________________________________________________________________________________
Routing
No interference or pulling at steering head,
Suspension, no sharp angles, wire looms in
Place.
________________________________________________________________________________________________
Throttle
Operation
Moves freely, snaps closed, no revving.
L
– LIGHTS
Battery Condition
Terminals, clean and tight, electrolyte level,
Held down securely.
________________________________________________________________________________________________
Vent Tube
Not kinked, routed properly, not plugged
________________________________________________________________________________________________
Lenses Condition
Cracked, broken, secure, mounted,
Excessive condensation.
________________________________________________________________________________________________
Reflectors Condition
Cracked, broken securely mounted
________________________________________________________________________________________________
Wiring
Condition
Fraying, chaffing, insulation.
________________________________________________________________________________________________
Routing
Pinched, no interference or pulling at
Steering head or suspension, wire looms
And ties in place, connectors tight, clean.
________________________________________________________________________________________________
Headlamp Condition Cracks, reflector, mounting and
Adjustment system.
________________________________________________________________________________________________
Aim
Height and right/left.
O
– OIL
Levels Engine Oil
Check warm on centerstand, dipstick, sight glass.
________________________________________________________________________________________________
Hypoid Gear Oil
Transmission, rear drive, shaft.
________________________________________________________________________________________________
Hydraulic Fluid Brakes, clutch, reservoir or sight glass.
________________________________________________________________________________________________
Coolant
Reservoir and/or coolant recovery tank-cool only.
________________________________________________________________________________________________
Fuel
Lines, fuel taps, carbs.
C
– CHASSIS
Frame Condition Cracks at gussets, accessory mounts,
Look for paint lifting.
_________________________________________________________________________________________________
Steering Head
No detent or tight spots through full
Bearings travel, raise front wheel check for play by
pulling/pushing forks.
_________________________________________________________________________________________________
Swing Arm Raise rear wheel, check for
Bushing/
play by pushing/pulling
Bearings swing arm.
_________________________________________________________________________________________________
Suspension Forks
Smooth travel, equal air pressure/damping
Anti-drive settings.
left right
_________________________________________________________________________________________________
Shock (s) Smooth travel, equal pre-loading/air
left
right
Pressure/damping settings, linkage moves
Freely and is lubricated.
_________________________________________________________________________________________________
Chain
or Belt Tension Check at tightest point.
_________________________________________________________________________________________________
Lubrication Side plates when hot.
Note: Do not lubricate
belts.
_________________________________________________________________________________________________
Sprockets Teeth not hooked, securely mounted.
_________________________________________________________________________________________________
Fasteners Threaded Tight, missing bolts, nuts.
_________________________________________________________________________________________________
Clips Broken, missing.
_________________________________________________________________________________________________
Cotter Pins Broken, missing.
K
–KICKSTAND
Centerstand Condition Cracked, bent.
_____________________________________________________________________________________________
Retention
Springs in place, tension to hold position.
________________________________________________________________________________________________
Sidestand Condition
Cracks, bent (safety cut-out switch
Or pad if equipped).
________________________________________________________________________________________________
Retention Spring in place, tension to hold position.